Our Molding Machine Robot series integrates seamlessly with horizontal and vertical injection molding machines – using high-speed servo mechanics and intelligent controls to automate part extraction, insert loading, and post-processing for true 24/7 lights-out manufacturing.
Parameters
|
Model |
BRTN24WSS5PC/FC |
BRTN30WSS5PC/FC |
BRTN30WSS5PF/FF |
|
Power Source(kVA) |
5.9 |
6.1 |
6.1 |
|
Recommended(ton) |
1300T–2100T |
2200-4000T |
2200-4000T |
|
Drive Type |
AC Servo Motor |
AC Servo Motor |
AC Servo Motor |
|
Fixture Configuration |
Four suctions Two fixtures |
Four suctions Two fixtures |
Four suctions Two fixtures |
|
Traverse Stroke(mm) |
3200 |
4000 |
≤6000 |
|
Crosswise Stroke(mm) |
2000 |
2500 |
≤2500 |
|
Vertical Stroke(mm) |
2400 |
3000 |
≤3000 |
|
Max.loading(kg) |
40 |
60 |
60 |
|
Dry Take Out Time(sec) |
7.04 |
8.43 |
- |
|
Dry Cycle Time(sec) |
15.38 |
16.02 |
- |
|
Air Consumption(NI/cycle) |
15 |
47 |
47 |
|
Repeatability(mm) |
±0.05 |
±0.1 |
±0.1 |
|
Weight(kg) |
1761 |
2066 |
- |
Automate Machine-Side Handling
Reduce Manual Handling:Automate repetitive part removal and transfer tasks where the robot configuration is suitable.
Support Consistent Operations:Use programmed motion sequences to help maintain repeatable handling and placement.
Improve Workflow Coordination:Evaluate the robot together with the molding machine, end-of-arm tooling and downstream equipment.
Adapt to Production Requirements:Select the required motion range, payload and tooling according to the actual molded part and machine layout.
Molding Machine Compatibility and Installation
Universal Tonnage Range: Fully compatible with horizontal and vertical injection molding machines from 1300T to 4000T.
Standardized Electrical Interface: Built-in Euromap 67 (or Euromap 12) safety protocols ensure rapid, plug-and-play handshaking with any molding machine brand worldwide.
Flexible Layout Options: Compact base design featuring adjustable traverse beams and floor-standing rail configurations to fit restricted factory spaces.
Rapid Deployment: Modular hardware and pre-configured software templates enable swift installation and calibration within 1 to 2 days, minimizing line downtime.
Application Industries
Our molding machine robots are trusted globally across diverse high-precision sectors:
Automotive Components: Seamless handling of interior trims, dashboards, under-the-hood components, and complex multi-cavity lighting housings.
Consumer Electronics & Appliances: High-speed extraction of thin-walled, delicate housings, connectors, and switch components – requiring zero surface scratching.
Medical & Healthcare: Cleanroom-compatible configurations (ISO Class cleanroom certified options available) for syringe barrels, vials, and diagnostic cartridges.
Packaging & Logistics: Rapid pick-and-place cycles for thin-wall food containers, crates, and caps – with integrated stacking and in-mold labeling (IML) compatibility.
Automation Options
End-of-Arm Tooling:Select suitable gripping or vacuum tooling according to part geometry, weight and surface requirements.
Conveyor Transfer:Evaluate conveyor connections for transferring molded parts to collection or subsequent processing stations.
Part Positioning:Define the required orientation and release position according to the next production step.
Inspection and Sorting:Where supported, assess the integration of inspection equipment or sorting functions for specific applications.
Additional Automation:For projects involving multiple handling steps, review the required equipment interfaces, available space and overall process sequence.
Quality Verification and Acceptance
Configuration Check: Confirm the supplied model, accessories and agreed specifications.
Mechanical and Electrical Inspection: Check applicable assembly and electrical requirements.
Functional Testing: Verify movement, control functions and the agreed operating sequence.
Interface Testing: Check machine communication and relevant interlocks where applicable.
Application Testing: Evaluate part handling under agreed test conditions when required.
Documentation Review: Confirm the availability of agreed manuals, drawings and inspection records.
FAQ
Q:What information is needed to select a molding machine robot?
A:Provide the machine brand and model, clamping force, mold dimensions, part weight, required handling process and available installation space.
Q:Can the robot be installed on my existing molding machine?
A:Compatibility depends on the machine structure, mold clearance, mounting arrangement, control interface and safety requirements. A technical review is recommended before ordering.
Q:How does the robot affect the production cycle?
A:The effect depends on robot motion, part handling, mold opening and closing, tooling and the existing production process. Request application-specific cycle data rather than relying on a general speed claim.
Q: What payment terms are available?
A: 30% T/T deposit, 70% balance before shipment.
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